Elements and Performance Criteria
- Determine requirements
- Component defect reports (removal tags) or customer order are correctly interpreted and matched by part and serial numbers
- Crankcase assembly components are inspected and/or operated through prescribed test procedures to establish serviceability and confirm defects, if necessary, while observing relevant work health and safety (WHS) procedures, including the use of material safety data sheets (MSDS) and personal protective equipment (PPE)
- Modification status is clearly established to assist in determining the overhaul requirements for the components
- Extent of overhaul or repair is identified and documented in accordance with standard enterprise procedures
- Dismantle and inspect piston engine crankcase assembly components/parts
- Crankcase assembly component parts are dismantled in accordance with maintenance manual and/or enterprise procedures while observing relevant WHS procedures, including the use of MSDS and PPE
- Component parts are assessed for serviceability in accordance with the relevant maintenance documentation
- Parts requiring specialist repair are tagged and repair instructions are specified in accordance with standard enterprise procedures
- Parts requiring non-destructive testing (NDT) are prepared for testing in accordance with the relevant maintenance documentation
- Parts lists are compiled and processed in accordance with standard enterprise procedures
- Repair and/or modify piston engine crankcase assembly components or parts
- Component parts are repaired or replaced in accordance with the relevant maintenance documentation
- Modification of components is undertaken where required by reference to relevant manufacturer's bulletins or procedures, regulatory requirements and/or customer requirements while observing relevant WHS procedures, including the use of MSDS and PPE
- Assemble, test and adjust piston engine crankcase assembly components
- Crankcase assembly component parts are assembled within specified tolerances and in accordance with the appropriate maintenance documents while observing relevant WHS procedures, including the use of MSDS and PPE
- Components are tested, adjusted or calibrated to operate within prescribed specifications
- Crankcase assembly is prepared for engine reassembly
- Where components are not to be assembled into an engine the finished components are tagged, sealed and packaged in accordance with standard enterprise procedures
- Required maintenance documentation and modification records are completed and processed in accordance with standard enterprise procedures